At Hughes-Treitler, we specialize in designing and manufacturing customized Air-to-Air Heat Exchangers, Precoolers, and Buffer Coolers built to meet the unique demands of high-performance aerospace and military systems. Our heat exchangers utilize Inconel and Aluminum plate-fin construction to deliver superior thermal management across Engine, Environmental Control Systems (ECS), Inerting, and other applications that handle high-temperature bleed air.
These coolers are optimized for applications that require robust thermal performance, thermal endurance, and the ability to withstand high temperature and pressure conditions. Engineered with advanced vibration resistance and lightweight materials, they ensure long-term reliability in the most demanding environments.
Specifications
- Weight:Typically ranging from 5 lbs. (2.3 kg) to 15 lbs. (6.8 kg) depending on system size and requirements
- Bleed Air Pressure: Up to 380 PSIA
- Bleed Air Temperature: Up to 1005°F (541°C)
- Cooling Air Pressure: Typically up to 120 PSIA
- Cooling Air Temperature: Up to 575°F (302°C)
- Flow Rates: Bleed air and cooling air flow rates range from 25 lb/min to 40 lb/min
- Materials: High-temperature Inconel 625, Aluminum
- Construction: Vacuum-brazed for maximum durability and heat tolerance
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Our custom-built Air-to-Air Heat Exchangers ensure high thermal cycle life, making them ideal for both military and commercial aircraft. By leveraging our expertise in advanced plate-fin technology, we deliver optimized cooling solutions for critical applications where performance, weight savings, and reliability are essential.
Customization for Every Application
Each of our heat exchangers, precoolers, and buffer coolers is custom-designed to meet your specific system requirements. Whether your needs involve handling extreme bleed air conditions or providing reliable cooling in high-vibration environments, our solutions are tailored to optimize thermal managementand extend the service life of your equipment.
Explore Our Custom Solutions
Ready to improve your system’s cooling performance
with our state-of-the-art Air to Air Heat Exchangers?
Contact our team of engineers today to design a solution
tailored to your specific requirements.
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